Grain Distillery department is dedicated to the manufacturing and distribution of enzymes tailored specifically for efficient liquefaction and saccharification, increasing ethanol yield, recycling of condensate water and treatment of effluent waste. Our enzymes are multifaceted and work efficiently on all types of grains, like rice, maize, sorghum, cassava, wheat, milo, etc. We provide a one-basket solution for all your requirements or problems faced in the operation of a grain distillery.
ALFA-LIQ
Advanced Liquefaction Enzyme
ALFA-LIQ contains a high performance alpha amylase designed to liquify whole ground grains such as corn, cassava, rice sorghum, wheat and milo. It enables ethanol producers to operate at high solids while maximizing the amount of accessible starch in the subsequent fermentation.
BENEFITS:
1. Robust liquefaction performance at pH ranging from 4.6 to 6.0
2. Significantly lower viscosity compared to competitive products
3. Higher solubility, enabling higher ethanol yield
4. Suitable for a variety of process conditions and plant designs
ALFA- SAC
Saccharifying Enzyme for Ethanol Production
ALFA- SAC enzyme is an optimised concentrated blend of enzymes that produces glucose from liquefied starch. ALFA- SAC enzyme contains fungal 1,4-α-d glucan glucohydrolase, commonly referred to as glucoamylase or amyloglucosidase and fungal alpha- amylase.
ALFA–SAC enzyme catalyzes the release of successive glucose units from the non-reducing ends of soluble dextrins and oligosaccharides, while the alpha- amylase at the same time can generate those oligosaccharides and dextrins.
BENEFITS:
1. Increased ethanol yield by complete saccharification of liquefied starch
2. Less unfermentated starch in stillage and DDGS.
3. Increased fermentation rates and shorter fermentation time.
NUTRAZYME
100% Replacement of Inorganic Fertilizers like Urea, DAP & MgSO₄
This novel product contains cocktail of enzyme and is an excellent source of micro and macro nutrients to the microbes by autolysis and degradation of old biomass and existing complex phosphate source in the raw material. For example, phosphate is very essential for synthesis of anabolism process. The existing raw material contains phosphates in complex forms, thus rendering it unusable by yeast cells. Thus, DAP is externally added for the yeast propagation in all fermentation and culture vessels. We have developed this special enzyme to degrade the complex phosphate into simple molecular form for efficient yeast propagation.
BENEFITS:
1. 100% replacement of inorganic fertilizers like Urea, DAP and Magnesium Sulphate.
2. Increase yeast cell multiplication by complex phosphate degradation.
3. Reduces overall process cost.
ALFA- HIGH ALC (DY)
High alcohol tolerance dry yeast specialised for grain distillery
This product is a specifically selected high alcohol yeast, resistant to high temperature, alcohol and acid, and can be widely applied in the alcohol industries that adopts starch bearing materials as dry sweet potato, maize, rice, cassava, sorghum, etc.
BENEFITS:
1. Higher alcohol in wash
2. Resistant to high temp and dissolved solids
3. High growth rate of living yeast cells.
4. Tolerates higher alcohol Concentration
ALFA-BOOSTER (G)
Booster for Grain Distillery
Alfa-Booster (G) is an enzyme characterized by its ability to hydrolyze proteins under low pH conditions. The broad substrate specificity of Alfa-Booster (G) enables the enzymes to efficiently hydrolyze most grain proteins in a random fashion.
BENEFITS:
1. Reduction in high foaming and scum formation.
2. Reduction in microbial contamination and total volatile acidity.
3. Increase in alcohol yield.
4. Increased pH and biochemical activity of yeast.
5. No negative effect on quality of alcohol or effluent treatment.
6. Enhances yeast propagation & performance.
7. Reduction in fermentation time.
ALFA-DEFOAMER
Highly efficient Defoamer for grain distilleries
The presence of foaming due to various nature of input solids and operating conditions, possess severe problems in fermentation.
BENEFITS:
1. Controls foam without adversely affecting film appearance
2. Easily dispersible in aqueous system. Environmental friendly.
3. No negative effect of scaling in distillation.
CJ-50
Recycle of distillery condensate water in fermentation process
ALFA CJ-50 is a specially formulated cocktail of enzyme & enzymatic salts used for recycling of condensate water in molasses and grain based distillery.
Condensate water is mineral free and has a Total Dissolved Solids (TDS) level of near zero. The water should never be used for human consumption as it may contain heavy metals from contact with the cooling coils and other HVAC equipment. The lack of minerals in the water also makes it corrosive to most metals, especially steel and iron. The water’s low-mineral quality and lack of sanitizers (chlorine, chloramines, etc.) makes it excellent for the purposes of irrigation. In the residential sector, this water should be used similar to harvested rainwater.
Alfa CJ-50 has some protease enzymes which helps to break down the cell wall of Gram positive and Gram negative bacteria and increase the pH along with FAAN contents in fermentation system essential for Yeast growth. Alfa CJ-50 will ultimately break down these organic acids into organic carbon resulting in a reduction of volatile acids in condensate water.
BENEFITS:
1. 50% recycle of condensate water in fermentation
2. Helps to removes the bad odour and colour in condensate water
3. Cost effective reduction in consumption of fresh water
4. Reduces the TVA in Fermented wash
5. Helps plant achieve Zero Liquid Discharge (ZLD)
ENVIROZYME
Enzyme blended culture for effluent treatment
Effluent treatment has assumed great significance in today’s context, where protecting the environment is a prime concern. The main objective is to treat the effluent before it is discharged so that the environment is not polluted. Effluent treatment generally refers to treatment of suspended and floating material, treatment of biodegradable organics and the elimination of pathogenic organisms. It is a liquid containing a concentrated source of free flowing hydrolytic enzymes and more than ten strains of natural bacteria that are genetically capable of producing enzymes in wastewater treatment systems under aerobic and anaerobic conditions.
BENEFITS:
1. Reduction in COD and BOD levels
2. Reduces sludge volume & viscosity
3. Reduces odor & color of effluent or waste water
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